As a pillar industry of the national economy, the precision, efficiency and environmental protection level of the powder processing link in the chemical industry directly determine the quality and market competitiveness of downstream products. As the core support for the refined processing of chemical powders, ultrafine grinding technology has been widely used in many sub-fields such as fine chemicals, polymer materials, coatings and pigments, pesticides and fertilizers, and non-metallic mineral processing. Founded in 2007, Zhejiang JACAN Technology Co., Ltd. (JACANPowder Equipment) has been deeply engaged in the R&D and manufacturing of ultrafine grinding equipment for more than ten years. With energy-efficient products, customized solutions and full-process intimate services, it has gained the recognition and trust of more than 1200 chemical industry customers, becoming the preferred brand of ultrafine grinding equipment in the chemical field, and interpreting “JACAN Equipment, Empowering the Refined Upgrade of Chemical Industry” with strength.
The powder processing scenarios in the chemical industry are complex and diverse. Different materials (such as calcium carbonate, resin, pigments, catalysts, pesticide raw materials, etc.) have significant differences in hardness, toughness and heat sensitivity, and have strict requirements on grinding fineness, particle size distribution, purity and processing environmental protection. Traditional grinding equipment generally has pain points such as uneven particle size, high energy consumption, dust leakage and material pollution, which are difficult to meet the needs of high-quality development of the chemical industry. Based on industry pain points, relying on advanced complete set of core technologies such as ultrafine grinding and classification, JACAN has built a full range of ultrafine grinding equipment suitable for the chemical industry, including jet mills, vertical mills, agitator mills, classifiers, modifiers, etc. It can provide integrated “grinding + classification + modification” solutions, perfectly adapting to the diverse processing needs of the chemical industry. It has served chemical enterprises in more than 20 provinces and cities across the country, covering large chemical groups, medium-sized production enterprises and fine chemical workshops. The customer repurchase rate is as high as more than 85%, consolidating its industry position with word of mouth.
Deeply Cultivating Segmented Scenarios: JACAN Ultrafine Grinders, Adapting to Full-Field Applications in the Chemical Industry
There are many segmented fields in the chemical industry, and the powder processing needs of different fields are quite different. JACAN refuses to adopt a “one-size-fits-all” approach. It customizes exclusive ultrafine grinding solutions according to the material characteristics and processing standards of each segmented scenario, so that each piece of equipment can accurately match the customer’s production needs. This is also one of the core reasons why more than 1200 customers choose JACAN.
I. Fine Chemical Field: Precision Particle Control, Empowering High-End Product R&D
The fine chemical field has extremely high requirements on powder precision. For example, catalysts, additives, medical chemical materials, etc., need to be ground to micron or even nanometer level to improve the chemical reaction rate and optimize product performance. Equipped with an intelligent classification system, JACAN ultrafine grinders can achieve precise particle control of D50 ≤ 1μm, with a particle size distribution uniformity of more than 98% and no coarse particle impurities, effectively improving the specific surface area and dispersibility of materials, and helping customers develop high-end fine chemical products.
For heat-sensitive and corrosive materials commonly used in the fine chemical field, JACAN has optimized the equipment structure, adopting inert gas protection devices and corrosion-resistant linings to avoid oxidation, deterioration or pollution of materials during the grinding process, ensuring that the product purity meets the standards; at the same time, it is equipped with low-temperature grinding technology, which can control the temperature of the grinding chamber within a reasonable range, eliminating the loss of heat-sensitive components, and adapting to the processing needs of high-end fine chemical products such as catalysts, polymer materials and medical chemical raw materials. At present, JACAN has provided customized solutions for more than 300 fine chemical enterprises, helping customers achieve product upgrading and improve market competitiveness, including many well-known domestic fine chemical groups, with cooperation periods of more than 5 years.
II. Coating and Pigment Field: Fine and Uniform, Improving Product Texture and Performance
In the coating and pigment industry, the fineness and uniformity of powder directly affect the color, adhesion and hiding power of products. The powder processed by traditional grinding equipment is not fine enough, which is likely to cause problems such as agglomeration, color difference and poor leveling of coatings. According to the characteristics of coating and pigment materials (such as titanium dioxide, talcum powder, calcium carbonate, pigment powder, etc.), JACAN ultrafine grinders have optimized the grinding process to achieve ultra-fine grinding and uniform classification of materials. The ground powder is fine and smooth with good fluidity, which can effectively improve the hiding power, adhesion and weather resistance of coatings and pigments, and reduce material waste during production.
In addition, JACAN ultrafine grinders adopt a fully enclosed negative pressure design, and the dust emission concentration is stably controlled below 10mg/m³, which is far lower than the national comprehensive emission standard for air pollutants, completely solving the industry pain point of dust leakage during the processing of coatings and pigments, and helping customers achieve green production. At present, more than 200 coating and pigment enterprises have chosen JACAN equipment, covering many sub-fields such as architectural coatings, industrial coatings and ink pigments. Customers feedback that the equipment runs stably with low energy consumption, the qualification rate of coating finished products is increased by more than 30%, and the production cost is reduced by 20%.
III. Pesticide and Fertilizer Field: Efficient Grinding, Helping Improve Quality and Efficiency
In the pesticide and fertilizer industry, ultrafine grinding technology can grind pesticide raw materials and fertilizer particles to an appropriate fineness, improve pesticide utilization rate, enhance fertilizer solubility, reduce the use of pesticides and fertilizers, and achieve energy conservation and environmental protection. JACAN ultrafine grinders are suitable for the processing of various materials such as pesticide technical materials, compound fertilizers and organic fertilizers. The grinding fineness can be adjusted according to customer needs (10-200 meshes can be freely adjusted), which can not only meet the refined needs of pesticide formulation processing, but also adapt to the ultra-fine grinding of fertilizer particles, helping customers produce efficient, environmentally friendly and energy-saving pesticide and fertilizer products.
In view of the flammable and explosive characteristics of pesticide raw materials, JACAN ultrafine grinders are equipped with explosion-proof motors and safety monitoring systems to real-time monitor the equipment operation status and eliminate potential safety hazards; the equipment is simple to operate and has a high degree of automation, which can realize 24-hour continuous operation, greatly improving production efficiency and reducing labor costs. At present, JACAN has served more than 180 pesticide and fertilizer enterprises, covering the whole process of pesticide technical material processing, formulation production and fertilizer refined processing. With stable equipment performance and efficient processing efficiency, it has won wide praise from customers.
IV. Non-Metallic Mineral Chemical Field: Efficient and Energy-Saving, Realizing Efficient Resource Utilization
Non-metallic minerals (such as calcium carbonate, kaolin, graphite, quartz sand, etc.) are important raw materials in the chemical industry, and their ultra-fine grinding processing is the key to improving resource utilization rate and expanding application fields. According to the characteristics of high hardness and strong toughness of non-metallic mineral materials, JACAN ultrafine grinders adopt high-strength grinding media and optimized grinding structure. The grinding efficiency is more than 40% higher than that of traditional equipment, and the energy consumption is reduced by 30%-50%. It can realize efficient grinding and classification of non-metallic mineral materials. At the same time, it is equipped with surface modification function, which can optimize material performance and expand its application scope in chemical industry, building materials, rubber and plastic and other fields.
As an enterprise focusing on powder equipment R&D, JACAN has advanced complete set of technologies such as ultra-fine grinding and classification. It can carry out special design according to the grinding characteristics of non-metallic mineral materials, striving for powder ultra-refinement, minimum energy consumption and equipment stability. At present, JACAN ultrafine grinders have been widely used in the ultra-fine processing of non-metallic minerals such as calcium carbonate, kaolin and graphite, serving more than 220 non-metallic mineral chemical enterprises, helping customers realize efficient resource utilization and improve product added value. Among them, in the field of calcium carbonate (ground calcium carbonate) processing, JACAN equipment has become the preferred equipment for many enterprises due to its stable performance.
V. Rubber and Plastic Chemical Field: Customized Processing, Adapting to Diverse Production Needs
In the rubber and plastic chemical field, the ultra-fine grinding quality of powder fillers (such as calcium carbonate, talcum powder, carbon black, etc.) directly affects the strength, toughness and wear resistance of rubber and plastic products. According to the characteristics of rubber and plastic fillers, JACAN ultrafine grinders provide customized grinding solutions. The powder fineness and particle size distribution can be adjusted according to the type of rubber and plastic products produced by customers, so that the fillers can better integrate with the rubber and plastic matrix and improve the comprehensive performance of rubber and plastic products.
The special equipment such as soft plastic and rubber grinders and plastic grinders developed by JACAN can realize efficient grinding of soft plastic, rubber and other materials. The ground powder has high purity and no impurities, which is suitable for the refined production needs of rubber and plastic products; at the same time, the equipment adopts modular design, which is convenient for disassembly, assembly and cleaning, and can avoid cross-contamination between different materials, ensuring the stability of product quality. Up to now, JACAN has provided professional ultrafine grinding solutions for more than 200 rubber and plastic chemical enterprises, helping customers reduce production costs and improve the market competitiveness of rubber and plastic products, and has won consistent praise from the industry.
1200+ Customers Witness Strength: JACAN, Your Trusted Partner in Chemical Ultra-Fine Grinding
From fine chemicals to rubber and plastic chemicals, from pesticide and fertilizer processing to non-metallic mineral utilization, JACAN’s ultrafine grinders have been deeply rooted in every segmented scenario of the chemical industry, solving practical pain points for 1200+ customers and creating real value for enterprises. The recognition of more than 1200 customers is not only the affirmation of JACAN’s product quality and technical strength, but also the driving force for us to continue to innovate.
In the future, JACANPowder Equipment will continue to focus on the development needs of the chemical industry, adhere to technological innovation, optimize product performance, upgrade service quality, and launch more energy-efficient, intelligent and customized ultrafine grinding equipment and solutions. We will work hand in hand with more chemical enterprises to help the chemical industry move towards a more refined, green and high-quality development path, and live up to the trust of every customer with more professional strength!
