Split-Axis Vertical Classifier Mill

categoryJCSM-V

Separate shaft design, due to the use of independent bearing housing design, the so that the heat generated by the bearings during the crushing can be distributed in time. So the stability of the model is very high, can meet the 24h non-stop operation requirements.Many models, to meet the needs of different production.

How it works

The inner cavity of the machine body is cylindrical, the upper section is an air classifier and the lower section is an ultra-fine grinding mill. The grinding chamber is composed of a grinding disc and a grinding block, which is used to crush materials into fine powder. The grading chamber is composed of a classifying impeller, which can separate fine powder into two types of particle specifications: qualified and unqualified. The qualified particles are discharged through the discharge pipe and collected by the cyclone collector. Unqualified particles will return to the grinding chamber along the inner wall of the cavity and continue shattered.

The grinding disc and classifying impeller are driven by their respective driving systems, the speed of the classifying impeller is adjustable to meet different size requirements. The spiral feeding system is located on the inner wall of the machine and is used to send materials uniformly into the grinding chamber, the amount can be adjusted by rotational speed.

Performance and features

Dual-axis Classification, Precise Powder Fineness Control

Adopting an innovative dual-axis design, it abandons traditional screens and is equipped with a built-in professional classifier. It can accurately control powder fineness, break through the classification accuracy bottleneck of traditional equipment, greatly improve the particle size uniformity of finished powder, and perfectly meet the high-standard industrial powder production needs of various industries.

Impeller Speed Regulation, Adjust Granularity Without Shutdown

The equipment is equipped with an online adjustment function. The product granularity can be flexibly changed only by adjusting the speed of the classifying impeller without stopping the machine. It eliminates the cumbersome process of stopping and replacing parts of traditional equipment, effectively shortens production intervals, and helps enterprises significantly improve overall production efficiency and batch stability.

Imported Components, Extend Life and Reduce Maintenance Costs

The core transmission and support system adopts imported key components such as bearings and transmission belts, which ensures the stability and reliability of equipment operation from the source. It can not only significantly extend the service life of the whole machine, but also reduce the frequency of later fault maintenance and lower the long-term maintenance costs of enterprises.

High-spec Imported Parts, Low Failure Rate and Strong Operation Support

All key components of the whole machine are imported high-spec configurations. Core accessories such as bearings and transmission belts have passed strict selection and testing, which can greatly reduce the operation failure rate of the equipment, extend the service cycle of the equipment, save considerable later operation and maintenance investment for enterprises, and ensure the continuous operation of the production line.

Customized Components, Upgrade to Specialized Type for Efficiency

It supports customizing exclusive grinding and classifying components according to different material characteristics, and can upgrade general-purpose equipment to industry-specific models. It targeted enhances the processing capacity of specific materials, further improves powder processing efficiency and finished product qualification rate, and meets personalized production needs.

Multi-material Adaptability, Customizable Special Materials

Under normal working conditions, it is suitable for powder production of materials with low to medium hardness below Mohs hardness 3.5. For special materials such as corrosive and high-viscosity ones, exclusive equipment materials and internal structures can be customized to ensure the efficiency, stability and finished product quality of processing various materials.

Technical Parameters

swipe_leftSwipe left on the table below to view more models
Parameters / Model JCSM-V 280 350 410 510 630 710 800 900 1000 1100 1250 1500 2000
Grinding motor power (kW) 7.5 11 22 30 37 45 55 75 90 110 160 200 355
Classification motor power (kW) 2.2 3 4 5.5 7.5 7.5 11 15 18.5 22 30 45 55
Particle size (μm) 12 - 150 12 - 150 12 - 150 12 - 150 10 - 120 10 - 120 10 - 120 10 - 120 8 - 120 8 - 120 8 - 120 8 - 120 8 - 120
Air volume(max) (m³/h) 720 1200 1800 3000 3600 4500 5400 8000 10000 12000 16500 22500 36000

Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials.
The above parameters are for reference only, please consult our engineers for details.

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