Sodium Bicarbonate Air Classifier Mill

categoryJTSM

In the field of flue gas desulfurization (e.g., power plants, iron and steel mills, waste incineration plants, chemical kilns, etc.), sodium bicarbonate (baking soda) has emerged as a mainstream dry/semi-dry desulfurizing agent due to its advantages such as high desulfurization efficiency, no secondary pollution, and recyclable products (producing sodium sulfate/sodium sulfite). As a core pretreatment equipment in the desulfurization system, the dedicated crusher must meet the requirements of “high fineness, narrow particle size distribution, continuous and stable operation, and low energy consumption” to ensure full contact and reaction between sodium bicarbonate powder and flue gas.

How it works

The core working principle of the sodium bicarbonate crusher dedicated to flue gas desulfurization involves reducing lumpy or coarse-grained baking soda (particle size ≤ 10mm) into fine powder with a D90 of 10-45μm through supersonic airflow impact, mechanical compression, or shearing. Fed uniformly into the crushing chamber via a variable-frequency speed-regulating feeder, the raw material undergoes rapid collision, friction, and shearing under the action of air kinetic energy or mechanical force to form high-specific-surface-area powder. Meanwhile, an built-in classifying wheel enables precise screening: qualified fine powder is conveyed to the desulfurization tower via negative-pressure airflow, while coarse particles are recycled for secondary crushing to ensure uniform particle size. A supporting cooling system maintains the chamber temperature at ≤ 40℃ throughout the process to prevent sodium bicarbonate decomposition and inactivation. Additionally, the integrated pulse dust collection system efficiently captures dust (with an emission concentration ≤ 10mg/m³) for resource recovery and achieves seamless connection with the desulfurization tower's spray system through a closed conveying pipeline. This allows the atomized fine sodium bicarbonate powder to fully contact high-temperature flue gas, effectively removing acidic gases such as SO₂ and HCl, and forming a continuous process loop of "crushing-classification-conveying-desulfurization."

Chemical reaction principle of sodium bicarbonate
NaHCO3 + HCl → NaCl + H2O + CO2
2NaHCO3 + SO2 + ½ O2 → Na2SO4 + H2O + 2CO2
NaHCO3 + HF → NaF + H2O + CO2

Performance and features

High Desulfurization Adaptability

Precisely adjusts powder particle size (D90:10~45μm) to suit diverse desulfurization working conditions such as power plants and waste incineration plants. Ensures full contact and reaction between the desulfurizing agent and harmful gases like SO₂ and HCl, helping improve desulfurization efficiency to over 95%.

Easy Maintenance

Features a compact and simple structure, with key components (such as classifying wheels and liners) easy to disassemble and replace. Equipped with convenient designs like inspection holes and assisted flip covers, reducing the difficulty and cost of daily maintenance.

Stable Operation Capability

The grinding chamber adopts wear-resistant materials such as high-chromium alloy and wear-resistant ceramics, combined with an anti-clogging structural design. Capable of meeting 24/7 continuous operation requirements, reducing desulfurization interruptions caused by equipment failures, and ensuring production continuity.

Efficient Crushing Performance

Adopts high-efficiency crushing mechanisms such as impact and compression types, featuring fast crushing speed and uniform particle size. Rapidly converts lumpy or coarse-grained sodium bicarbonate into qualified fine powder, matching the continuous supply demand of desulfurizing agents for flue gas desulfurization.

Energy-Saving & Low-Consumption Design

Optimizes the power system and airflow circulation structure, saving 20%-25% more energy compared to traditional equipment. Reduces unit energy consumption while ensuring crushing effect, lowering the operating cost of enterprise flue gas desulfurization.

Environmental Dust Control

Integrates a negative-pressure conveying and pulse dust collection system, with a dust emission concentration ≤10mg/m³. Efficiently collects dust generated during the crushing process, avoiding secondary dust pollution and complying with environmental emission standards.

Technical Parameters

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Parameter / Model JTSM 300 400 500 630 800 1000 1250
Diameter of grinding rotor (mm) 280 410 510 630 800 1000 1200
Grinding motor power (kW) 7.5 18.5 22 37 55 75 110
Classification motor power (kW) 3 5.5 7.5 15 18 22 30
Capacity D90:20μm (kg/h) 10-80 50-150 100-200 200-400 300-600 500-1000 1200-2000

Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials.
The above parameters are for reference only, please consult our engineers for details.

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