In the field of powder surface treatment, it is necessary to use mechanical force to treat the surface of powder materials to seek high functionality: particle composite, surface modification; particle shape control (spheroidization); precise mixing, high-speed mixing after fully dispersing ultra-fine powders .
Horizontal fusion machine
The inner cavity of the machine is cylindrical and placed horizontally, with the upper part as the feed port and the lower part as the discharge port. The material to be processed enters the cavity from the upper feed port and is quickly broken up by the high-speed rotating dispersing blades and evenly dispersed inside the cavity. Since the angles of the dispersing blades are arranged alternately, the material is subjected to repeated alternating stress inside. Under the action of strong extrusion force and alternating impact force, the material is fully dispersed and sphericalized. When used for surface modification, the material generates heat quickly inside the cavity due to strong friction, so the surface modification effect can be completed relatively well.
Vertical fusion machine
The inner cavity of the machine is cylindrical and placed vertically, with a rotating drum and an arc-shaped press knife built in. The upper part is the inlet, and the lower part is the outlet. The material to be processed enters the cavity from the upper inlet, and is thrown toward the inner wall of the drum under the action of the rotating drum. Under the strong centrifugal force, the material is strongly squeezed between the inner wall of the drum and the arc-shaped press knife, and the surface temperature of the particles rises rapidly and generates a certain mechanical force, forming a good surface modification effect.
Supports the introduction of inert gas and flexible regulation of internal working temperature, effectively avoiding processing risks for flammable, explosive, oxidizable, or temperature-sensitive materials. It accurately adapts to production needs under special working conditions, ensuring product quality and production safety.
No adhesives are required to achieve uniform surface coating of large and small particles. While simplifying the production process, it prevents the introduction of external impurities, ensures material purity, and enhances the stability and reliability of particle modification processing.
Through an efficient processing mechanism, it significantly improves the spheroidization degree of material particles and simultaneously enhances material tap density. It effectively optimizes powder fluidity, fillability, and molding performance, providing high-quality raw material support for subsequent processing links.
The horizontal fusion machine features a high linear speed, delivering excellent material shaping effects. It can quickly optimize the regularity of particle morphology, accurately matching precision processing scenarios with strict requirements on particle shape, and ensuring finished product consistency.
Adopting a batch processing design, the vertical fusion machine has a larger single processing capacity and outstanding hourly processing efficiency. It can efficiently undertake large-batch production tasks, significantly shorten the production cycle, and meet the needs of large-scale industrial production.
The equipment operation process is simple and easy to understand, requiring no complex professional skills to master. With strong operational stability and low failure rate, it significantly reduces the operational difficulty and daily maintenance costs in industrial production, improving overall production efficiency.
| Parameters / Model JRHJ-H | 130 | 300 | 450 | 700 |
|---|---|---|---|---|
| Max installed power (kW) | 7.5 | 30 | 55 | 110 |
| Max operating speed (rpm) | 6000 | 2600 | 1700 | 110 |
| Max feeding capacity (L) | 0.5 | 10 | 30 | 100 |
| Parameters / Model JRHJ-V | 50 | 300 | 600 | 1000 |
|---|---|---|---|---|
| Max installed power (kW) | 5.5 | 30 | 75 | 150 |
| Max operating speed (rpm) | 3000 | 1500 | 1100 | 900 |
| Max feeding capacity (L) | 3 | 20 | 80 | 200 |
Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials.
The above parameters are for reference only, please consult our engineers for details.
