This horizontal bead mill is suitable for the ultra-fine dispersion and nano-level grinding of water-based and solvent-based materials, and is applied to the dispersion and grinding of digital printing inks, solvent-based inks, water-based inks, automotive coatings, industrial coatings, pigments, color pastes and nanomaterials.
The equipment adopts an overall stable and robust structural design with a sophisticated and rational layout, which balances operational stability and space utilization. The operation interface is concise and intuitive, with core functions controllable at one click. No complicated training is required for operators to get started quickly, greatly lowering the threshold of manual operation and meeting the efficient operation and maintenance needs of large-scale production lines.
The equipment is designed with a user-friendly quick-release structure. When cleaning the chamber, changing colors or replacing grinding beads, there is no need to disassemble a large number of components, and the operation steps are simple and efficient. It greatly shortens the downtime for maintenance during batch switching, reduces losses caused by production interruption, and is especially suitable for flexible production scenarios with multiple varieties and small batches.
It innovatively adopts a dead-corner-free chamber structure and precise discharge control design, which can thoroughly solve the industry pain points of incomplete material discharge and chamber residue of traditional equipment. It effectively avoids cross-contamination of materials between different batches, ensures product purity and quality stability, and is particularly applicable to the grinding production of high-value-added and high-precision nanomaterials.
The core grinding components are made of high-quality cemented carbide rods, which are scientifically arranged and optimized to maximize the contact probability between grinding media and materials. It enhances the impact and shearing force during the grinding process, significantly improves the efficiency of ultra-fine dispersion and nano-level grinding, and effectively shortens the single grinding cycle while ensuring uniform particle size of products.
Equipped with an internal rotor and external jacket dual cooling system, the dual-path cooperative heat exchange can quickly take away a large amount of heat generated during the grinding process. It precisely controls the temperature inside the grinding chamber, avoids problems such as changes in material properties and increased wear of grinding media caused by excessive temperature rise, and ensures product quality and equipment service life.
The equipment chamber is lined with high wear-resistant alloy, which has excellent wear resistance and will not generate wear debris to contaminate materials during the grinding process. Meanwhile, it is matched with low-wear grinding media to greatly reduce the cost of media consumption. It achieves cost reduction and efficiency improvement from both equipment components and grinding consumables, and enhances the comprehensive benefits of production.
| Model/Specifications | JWSF30 | JWSF50 |
|---|---|---|
| Grinding Chamber Total Volume L | 50 | 80 |
| Grinding Chamber Effective Volume L | 30 | 48 |
| Motor Power kW | 30 | 45~55 |
| Processing Batch Volume L | 200~600 | 300~1000 |
| Cooling Water L/h | 1800 | 3000 |
| Maximum Linear Speed m/s | 11 | 11 |
Note: The production capacity is closely related to the particle size, specific gravity, hardness, moisture and other indicators of the raw materials.
The above parameters are for reference only, please consult our engineers for details.
